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Silicone products are divided into two major categories: solid silicone products and liquid silicone products. Below is an introduction to the production process of solid silicone products.
For solid silicone products, the raw material is a solid block, which goes through a mixing machine for blending, coloring, and adding a curing agent before being sliced. It is important to note that raw materials play a crucial role in silicone product manufacturing, so special attention must be given to their quality. During production, the material is processed using a dispensing technique and then molded under a specific temperature. After cooling, the product is removed from the mold, completing the process.
Causes and Prevention of Impurities in Silicone Products
Silicone products, such as rubber bands and buttons, are prone to impurities during production. These impurities can result from human factors as well as improper machine operation.
- Improving the Production Environment
- Converting the workshop into a cleanroom can significantly reduce impurities, though it requires a considerable investment. If the company has sufficient funds, this is a viable option.
- Cleaning the Mixing Machine
- Before mixing materials, thoroughly clean the mixing machine to ensure no residual impurities, especially on the left and right side panels, the base, and even the hands of the operator.
- Cleaning the Molding Machine
- The molding machine must be cleaned properly before use.
- Proper Handling of Mixed Material
- Once the material is mixed, it should be wrapped in plastic bags before being sent to the molding workshop.
- Ensuring Clean Handling
- When handling raw materials by hand, ensure that hands are clean to prevent contamination.
These are just some of the measures to prevent impurities. By systematically addressing these issues, impurities can be effectively minimized. However, additional problems may arise during production. Therefore, production personnel must identify and analyze potential causes proactively to ensure the best solutions.
As people increasingly prioritize a healthy lifestyle, there is growing interest in silicone products due to their eco-friendly properties. To explore more creative silicone products, visit Rilong Silicone Factory.
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